Computerized Refrigeration  Circuit with Variable Load
Computerized Refrigeration  Circuit with Variable Load

Computerized Refrigeration Circuit with Variable Load

Price 353646 INR/ Piece

MOQ : 01 Piece

Computerized Refrigeration Circuit with Variable Load Specification

  • Humidity
  • 20% 80% RH (non-condensing)
  • Frequency
  • 50 Hz
  • Resolution
  • Temperature 0.1C, Pressure 0.1 bar
  • Port Size
  • 1/4 inch and 3/8 inch SAE flares
  • Application
  • Refrigeration & air-conditioning education, laboratory experiments, performance testing
  • Operating Voltage
  • 230 V AC
  • Test Range
  • Variable load operation from 20% to 100%
  • Automation Grade
  • Automatic
  • Number of Specimens
  • One complete refrigeration circuit
  • Gas Pressure
  • 0 30 bar (depending on refrigerant)
  • Equipment Type
  • Computerized Refrigeration Circuit with Variable Load
  • Mounting Type
  • Bench top
  • Measuring Range
  • -30C to 50C (temperature sensors), 030 bar (pressure sensors)
  • Interface Type
  • USB / RS232 for PC connectivity
  • Hardness
  • N/A (not applicable)
  • Accuracy
  • Temperature 0.5C, Pressure 1% F.S.
  • Power Supply
  • 230 V AC, 50 Hz
  • Display Type
  • Digital display & PC graphical interface
  • Response Time
  • <1 second (for all sensors)
  • Specimen Size
  • Bench top configuration (~700 mm 500 mm footprint)
  • Features
  • Variable electronic load, real time data logging, safety protection, automated test sequences
  • Temperature
  • 0C to 50C (ambient), -20C to 20C (test chamber)
  • Max Height
  • 550 mm (approx. unit height)
  • Usage
  • Educational, demonstration, laboratory analysis
  • Capacity
  • 1/4 HP to 1/2 HP compressor, 250500 W cooling
  • Machine Weight
  • Approx. 60 kg
  • Test Speed
  • Variable, up to 1200 RPM (for compressor motor)
  • Test Width
  • Adjustable as per circuit configuration
  • Test Stroke
  • N/A (not applicable for circuit)
  • Control Mode
  • Computerized, PLC based automatic control
  • Software Features
  • Graph plotting, report generation, fault simulation
  • Compressor Type
  • Hermetically sealed rotary or reciprocating
  • Data Acquisition
  • PC connected, real-time logging included
  • Refrigerant Types Supported
  • R134a, R22, R404a (specify at order)
  • Sensor Types
  • RTD (Pt100), pressure transducers
  • Supported Standards
  • IS, ASHRAE test procedures
  • Cycle Components
  • Sight glass, expansion valve, solenoid valve, filter drier
  • Evaporator Type
  • Fin & tube or plate heat exchanger
  • Safety Features
  • High/low pressure cutout, over-temperature trip, earth leakage protection
  • Accessories Included
  • Instruction manual, software CD, PC interface cable
  • Noise Level
  • <60 dB at 1 meter
  • Load Adjustment Mechanism
  • Electronic/heater bank with PID control
  • Cooling/Heating Load Range
  • 01200 W (electronic load bank)
  • Ambient Operating Conditions
  • 0C to 45C, <80% RH
  • Condenser Type
  • Air-cooled
 
 

About Computerized Refrigeration Circuit with Variable Load

The data acquisitionSystem includes the following sensors:

 

1)8 temperaturessensors connected to the supervision system at:

a)Expansion valveinlet and Outlet b)Compressor inlet and Outlet

c)Condenser inletoutlet

d)Evaporator Inletand outlet

2)2 pressure sensors

a)Low pressure(inlet compressor)

b)High pressure(outlet compressor)

3)1 electrical powerconsumption of the compressor

4)1 Electrical powerconsumption of load

 

The software isdivided in two parts. The first part is the schematic diagram with the displayof all the data, the second is the graph (plot the data in real time)

 

Total Equipment isskid mounted in SS 40 x40 Frame Structure with Castor wheels. All wetted partsalso made of SS-304

Compressor

Refrigerationcapacity: approx. 479W at 7,2/54,4C

power consumption:168W at 7,2/54,4C

Evaporator

Refrigerant volume:0,4L

Water volume:0,8LCondenser

Transfer area:approx. 1,25m2

Fan powerconsumption: 4x 12WPump

Max. flow rate:1,9m3/h

Max. head: 1,4mTank

Volume: approx. 4,5L

Heater: approx.450WRefrigerant: R134A Filling volume: 800gMeasuring ranges Pressure: 2x-115bar

Power: 0750W

Temperature: 6x0100C

Flow rate:

Water 0,051,8L/min

Refrigerantcalculated 017kg/h

Touch screen basedFully automatic system with password protection Data acquisition should beRemotely operated by Smart phone, Tablets, PC,

laptops via Ethernetand Wi-fi

Should be equippedwith all safety protections Flow visualization should be available in the DAQSystem

Should be equippedwith both manual and auto operation

Power consumption ofindividual system, all sensors data should be display and logged automatically

System should havesoftware for operating, data logging, processing and data displayingPerformance variables (e.g., Heating/Cooling COP, Heating / Cooling load etc..)should be automatically calculated and displayed and should be stored in pendrive also along with PC. Instruments should be provided with 3D drawing ofcomplete equipment along with the name and make of all standard components usedin the test rig

Each rig should have small aestheticallyappealing poster with schematic diagram and basic working detail. 

Advanced Variable Load Design

Harness precise electronic load control, adjustable from 20% to 100% (up to 1200 W), enabling seamless simulation of diverse operating scenarios for both performance testing and educational analysis. The integrated PID control maintains stability and replicates real-world operation, essential for comprehensive laboratory investigations and demonstrations.


Flexible Component Configuration

Select from rotary or reciprocating hermetically sealed compressors and alternate between various refrigerants such as R134a, R22, or R404a based on experimental needs. Swappable evaporators (fin & tube or plate) and accessible test points allow hands-on learning about different cycle arrangements and their impact on refrigeration efficiency.


Comprehensive Data Capture & Safety

Real-time sensor data-temperature, pressure, and more-is transmitted to a PC for logging, visualization, and report generation. The advanced safety suite includes high/low pressure cutout, over-temperature trip, and earth leakage protection, ensuring secure operation in all laboratory environments.

FAQ's of Computerized Refrigeration Circuit with Variable Load:


Q: How does the computerized refrigeration circuit enable variable load operation?

A: The system utilizes an electronic or heater bank load, adjustable via computer-based PID control, allowing modulation of test conditions from 20% up to 100% of capacity (0-1200 W). This enables simulation and analysis of different refrigeration loads in real time.

Q: What is the process for changing refrigerant types in this equipment?

A: Refrigerant type (R134a, R22, or R404a) should be specified when ordering. Replacement or retrofitting of refrigerants must be performed by qualified personnel, following standard service protocols and ensuring compatibility with the selected compressor and components.

Q: When should safety features be checked or tested?

A: Safety systems-including high/low pressure cutouts, over-temperature trip, and earth leakage protection-should be inspected before each operational cycle, and periodically tested according to laboratory safety guidelines to ensure proper protection.

Q: Where can the computerized refrigeration circuit be used most effectively?

A: This system is ideally used in academic settings, lab-based training environments, and research facilities for refrigeration and air-conditioning technology, where hands-on demonstration and performance testing are required.

Q: What are the benefits of PC-based control and data acquisition?

A: PC-based operation offers real-time data logging, graphical visualization, automated test sequencing, and the ability to generate reports or simulate faults, enhancing both instructional effectiveness and research accuracy.

Q: How is test data displayed and managed?

A: All sensor data, including temperature and pressure, are digitally displayed and simultaneously logged to the PC. The included software offers comprehensive graph plotting and reporting options for convenient analysis and documentation.

Q: What accessories and standards are supported with this refrigeration circuit?

A: Each unit comes with an instruction manual, software CD, and PC interface cable. It adheres to IS and ASHRAE test standards, ensuring comparability and reliability for both instructional and experimental applications.

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