About Transformer Winding Machine
TRANSFORMER WINDING MACHINE
TECHNICAL SPECIFICATIONS:
Standard Machine Specifications
Base Plate Size 21" x 14" inches
Maximum Coil/Bobbin Diameter 8" inches
Maximum Centre Distance 5"inches
Maximum Axial Winding Length 9"inches
Wire Range 30-46 / 16-30 / 12-26 SWG (OPTIONAL)
Choose any one of the following wire range
No of Bearings 6.
Main Gears
(Big) - (Small) cast iron
Nylon gear is used for noise reduction Traverse Shifting Manual
wire Tensioner Adjustable
Engineered for Precision and EfficiencyBuilt with a hardened steel wire guide and a high-efficiency induction motor, this machine delivers consistently accurate winding. The programmable controller allows for digital adjustment of winding pitch, resulting in optimized performance across various transformer types. Operators benefit from both manual and fully automatic control modes, offering flexibility for differing production needs.
Robust Safety and Noise Control FeaturesThe Transformer Winding Machine prioritizes user safety with features such as an emergency stop switch, comprehensive safety covers, and real-time overload/over-temperature protection. In addition to its industrial-grade strength, the design effectively minimizes operational noise, keeping the sound level under 75 dB for a more comfortable working environment.
Flexible Mounting and Low MaintenanceEasily adaptable to both floor and table mount configurations, this machine is designed with user convenience and installation flexibility in mind. Its powder-coated steel body assures longevity and low maintenance, making it a reliable choice for busy transformer winding workshops.
FAQs of Transformer Winding Machine:
Q: How does the variable frequency drive benefit the winding process?
A: The variable frequency drive allows precise adjustment of the winding speed, ensuring optimal tension and accuracy for different wire types and winding specifications. This adaptability helps in achieving consistent coil quality and better control over the production process.
Q: What safety measures does the machine provide during operation?
A: The machine incorporates several safety features, including overload and over-temperature protection, an emergency stop switch, and secure safety covers. These elements help protect operators and the equipment, reducing the risk of accidents and equipment damage.
Q: When is it recommended to use the automatic control mode?
A: The automatic control mode is ideal when precise, repetitive winding tasks are required, especially for medium to large production runs. It ensures uniformity across coils and reduces manual intervention, improving both efficiency and quality consistency.
Q: Where can the Transformer Winding Machine be mounted for best performance?
A: Thanks to its adaptable design, the machine can be mounted on a floor or table, depending on workspace requirements and operator preference. Ensure the mounting area is stable and allows adequate access to power supply and controls for optimal safety.
Q: What is the process for adjusting the winding pitch?
A: Winding pitch adjustments can be programmed digitally using the machines control interface. This enables users to select precise winding intervals for various transformer designs, streamlining setup times and minimizing errors in the winding process.
Q: How is the machine beneficial for transformer coil production?
A: By supporting wire diameters from 0.1 to 2.0 mm and offering programmable digital controls, the machine increases productivity and accuracy, reduces manual labor, and delivers consistent winding results, making it highly beneficial for transformer coil manufacturing operations.